How about blister film?

2025-09-09

Known as vacuum forming film or thermoforming film,blister film is a type of plastic material that is heated to soften and then vacuumed onto a mold surface to form a specific shape after cooling. This process is called "blistering" or "vacuum thermoforming".
Simpleto speaking, it is like a flat "plastic skin" that becomes soft when heated and then adheres to molds of various shapes like inflating a balloon through suction. When cooled, it becomes a plastic shell of that shape.



What’s the main Characteristics of Blister Film?

1.High plasticity: After heating, it can be changed into various complex shapes to satisfy diverse packaging and product requirements.

2.Transparency and exhibition: Many blister films ,such as PET and PVC, have high transparency, it can perfectly show the products inside and enhance the appeal of the items.

3.Protective and sealing properties: It can closely wrap the product, preventing scratches, moisture and dust. After being heat-sealed with the paper card.

4.Lightweight and economical: The material is light and thin, which can effectively reduce transportation costs and raw material.

5.Tons of eco-friendly options are available: Recyclable materials such as PET and PP or biodegradable eco-friendly materials can be chosen according to your needs.


 


What are the common types of blister films?

MaterialName

English Abbreviation

Primary Characteristics

Usual Applications

Polyvinyl Chloride (PVC)

PVC

high hardness、good toughness、low cost、high transparency、 easy to color、poor environmental friendliness、

Primarily used for blister packaging of toys, stationery, electronic products, hardware tools, cosmetics, etc.

Polyethylene Terephthalate (PET)

PET

High hardness, good toughness, environmentally friendly and non-toxic, extremely high transparency (like glass), resistant to oils.

Used for high-end electronic products, food (such as cookies, fruits, salad boxes), cosmetics, medical devices in blister trays and clamshells.

Polystyrene (PS)

PS

High hardness, easy to color, low cost,brittle and prone to cracking

Primarily used in disposable plastic products, such as yogurt cups, fast food boxes, stationery inner trays, etc. It is divided into GPPS (hard and brittle) and HIPS (impact resistant) types.

Polypropylene (PP)

PP

High heat resistance (up to over 120°C), environmentally friendly and non-toxic, relatively soft texture, resistant to oils, good chemical stability.

Used for microwave-safe tableware, food packaging (such as fast food boxes, food storage containers), pharmaceutical packaging, and trays for medical devices that require high-temperature sterilization.

Biodegradable Plastics (e.g., PLA)

PLA

Made from renewable resources such as corn starch, compostable and environmentally friendly. However, it is more expensive and usually has lower heat resistance and strength than traditional plastics.

Primarily used in areas with high environmental friendliness requirements, such as organic food packaging, high-end gift packaging, and eco-friendly event supplies.


How to choose the right blister film?

The following factors should be considered when choosing it:
1.Product characteristics: For food packaging, non-toxic materials such as PET/PP should be selected; for electronic products, PVC/PET can be chosen to pursue hardness and transparency.
2.Environmental requirements: If recycling is needed, PET and PP are preferred; if biodegradability is required, PLA can be considered.
3.Cost budget: PVC is the cheapest, PET/PP is in the middle, and biodegradable materials are the most expensive.
4.Forming requirements: For products that require deep stretching, materials with better toughness (such as PET) should be chosen; for shallow tray forming, higher hardness is required.

 

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